Mechanical Design Engineer, Power Electronics Specialist

4 weeks ago


Palo Alto, California, United States Tesla Full time
Job Summary

We are seeking a highly skilled Mechanical Design Engineer to join our Power Electronics team at Tesla. As a key member of our team, you will be responsible for designing cutting-edge power converters used across various Tesla products, including vehicles, energy storage, solar, and manufacturing.

Key Responsibilities
  • Design and develop mechanical components and assemblies, including plastics, sheet metal, heat sinks, insulation systems, magnetic components, high voltage connectors, fasteners, and other components.
  • Perform mechanical design analysis, including thermal, CFD, structural, design for assembly, and design for test.
  • Solve electronics packaging issues, including electrical isolation, sealing, thermal management, interconnection, shock and vibration management, electromagnetic interference (EMI), RF communications, etc.
  • Develop engineering test plans for designs.
  • Create drawing packages and manufacturing instructions for parts and assemblies.
  • Assist in engineering prototype builds and component fabrication.
  • Collaborate with other mechanical, systems, electrical, digital control, manufacturing, industrial design, and test engineers to take designs from prototype through mass production.
Requirements
  • Knowledge of GD&T, finite element analysis, and design for reliability concepts.
  • Experience using CATIA V5 and/or V6.
  • Experience with PLM systems, engineering changes, deviations, BOM structuring, etc.
  • Working knowledge of Matlab, Python, and ANSYS.
  • Experience with environmental, reliability, safety, and industry standard requirements for automotive, industrial, and residential products.
  • Basic understanding of electrical design fundamentals.
  • Experience with high volume manufacturing processes, such as injection molding, stamping, diecast, etc.
  • Familiarity with PCBAs and PCBA components.
Benefits
  • Competitive pay.
  • Aetna PPO and HSA plans.
  • Family-building, fertility, adoption, and surrogacy benefits.
  • Dental and vision plans.
  • Company-paid Basic Life, AD&D, short-term and long-term disability insurance.
  • Employee Assistance Program.
  • Sick and Vacation time.
  • Back-up childcare and parenting support resources.
Expected Compensation

$104,000 - $204,000/annual salary + cash and stock awards + benefits.



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