Process Specialist

4 weeks ago

Bothell, Washington, United States Leviton Manufacturing Full time
About Leviton Manufacturing

At Leviton Manufacturing, we are committed to building innovative solutions that light, power, and connect everyday spaces. With over 115 years of history, we develop thoughtful products that help make our customers' lives easier, safer, more efficient, and more productive.

About the Role

The Process Specialist is a key member of our Injection Molding Department, responsible for developing, documenting, implementing, and monitoring processes used in the manufacture of our Network Solutions' injection molded products. This role ensures ongoing, timely production of quality, cost-effective products while performing continuous improvements that support the goals and objectives of the department, including safety, quality, and productivity.

Responsibilities
  • Develop and maintain robust and efficient injection molding processes for new and existing molds, utilizing scientific molding principles, which include creating documentation for each process.
  • Troubleshoot existing processes and make improvements for optimum processing, verifying all processes are within allowable parameters.
  • Test and evaluate new and modified molds, including prototypes.
  • Assist and provide input with new tool design and modifications.
  • Test and evaluate new and modified materials.
  • Monitor Operation Equipment Efficiency (OEE) to ensure set standards are achieved or exceeded.
  • Perform Design of Experiments (DOE's) to determine process parameters.
  • Identify and conduct critical process improvements.
  • Assist with training of mold room staff and production employees, if applicable.
  • May assist with molding machine preventative maintenance, machine operations (start-ups, setups) and molding machine repair, as required.
  • May serve as lead.
  • Support a safe work environment by following safety policies and procedures.
  • Support a quality work environment by following quality policies and procedures as directed.
Qualifications
  • Knowledge of injection molding machine controls.
  • Possess broad scope knowledge of injection molding equipment with advanced troubleshooting skills.
  • Knowledge of material drying and blending.
  • Knowledge of scientific molding practices.
  • Ability to set and pull molds.
  • Knowledge of proper Lockout / Tagout procedures.
  • Knowledge of DOE's and data analysis.
  • Excellent communication skills both verbal and written.
  • Ability to perform inventory movement transactions.
  • Understanding of basic math skills.
  • Must be able to use measuring equipment, including calipers.
  • Ability to read drawings & blueprints.
  • Ability to use judgement to identify potential safety hazards.
  • Ability to use judgment related to identifying and segregating non-conforming materials and components.
  • Ability to successfully train others.
  • Ability to work effectively in a team-oriented environment or work independently.
  • Ability to interface with support personnel from engineering, tool room, and quality.
Physical Demands
  • Work is primarily performed on the manufacturing floor where noise levels may be moderate or high.
  • Eye, foot and hearing protection is required in marked areas.
  • Lifting weights up to 30 pounds may occur regularly, with a potential for lifting weights of up to 55 pounds on an occasional basis.
  • There is potential exposure to extreme temperatures.
  • The occasional physical demands of the position include climbing, stooping, kneeling, crouching, reaching, handling, grasping, and eye/hand/foot coordination.
  • May stand or sit for prolonged periods of time.
This is a Safety Sensitive position

Education & Experience
  • High School diploma or GED required.
  • Six (6) years' experience in plastics injection molding processes.
  • Master Molder Certification or similar certification preferred.
Travel
  • Up to 20% may be required.
What We Offer
  • Comprehensive benefits include: Medical (with an HSA option), Dental, Vision and Rx coverage beginning the 1st day of the month following your start date.
  • 401(k) Program with employer matching contributions. Participation begins immediately upon hire; employer match begins after 1 year of service.
  • Life, Disability, Accident and Critical Illness insurance options.
  • Up to 11 paid Holidays.
  • Up to 18 days Paid Time Off.
Other Perks
  • Volunteer Time Off.
  • Tuition Reimbursement.
  • Health Advocacy Program.
  • Bereavement Leave.
  • Additional wellness incentive programs.

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