Manufacturing Process Specialist
4 days ago
Gerresheimer is a global leader in pharmaceutical packaging solutions, offering a diverse range of products and services to the healthcare industry. As a Manufacturing Process Specialist, you will play a key role in optimizing our production processes to ensure high-quality products and efficient operations.
About the RoleThis is a senior-level position that requires extensive experience in process analysis and optimization. The successful candidate will have a deep understanding of plastics process mechanics and injection molding production. You will be responsible for independently analyzing and improving our manufacturing processes, driving efficiency and quality improvements throughout the organization.
Key Responsibilities- Analyze and optimize injection molding processes using established methods and implement improvements directly in production.
- Drive improvements in work processes and organizational workflows to enhance efficiency and productivity.
- Plan, organize, and execute workshops to share best practices and foster innovation within the team.
- Qualify new tools, SGM systems, including handling and peripheral equipment, ensuring smooth integration into production.
- Document all process changes comprehensively and maintain accurate records to facilitate continuous improvement.
- Conduct sampling for new start-ups and changes to ensure production readiness and quality.
- Perform root cause analyses and implement corrective actions for recurring issues, complaints, or deviations.
- Evaluate and process improvement suggestions to drive continuous development in the production environment.
- Collaborate with internal departments, such as tool service, quality assurance, TCC/SEC, assembly areas, and production coordination, to ensure seamless operations.
- Participate actively in Failure Mode and Effects Analyses (FMEAs) to identify and mitigate potential risks.
- Contribute to the development of SGM specifications, as well as tool and peripheral requirements.
- Bachelor's degree in a relevant field, such as process engineering or mechanical engineering.
- In-depth expertise in plastics process mechanics, with at least 5 years of professional experience in a comparable role.
- Extensive experience in injection molding production, including proven success in applying process analysis expertise.
- Advanced knowledge of process engineering principles and their practical application.
- Proficiency in IT systems, including MES, SAP, and MS Office.
- Strong technical aptitude with a deep understanding of production processes.
- Solid knowledge of quality methods and their integration into manufacturing workflows.
- Exceptional analytical thinking and the ability to evaluate complex scenarios effectively.
The estimated annual salary for this position is $110,000, based on industry standards and market conditions.
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