Mechanical Design Engineer

7 days ago


Troy, Michigan, United States Schaeffler Group Full time

**Job Summary:**

We are seeking a highly skilled Mechanical Design Engineer to join our team at Schaeffler Group USA Inc. in Troy, MI. As a key member of our engineering team, you will be responsible for designing and developing thermal management systems for battery electric and conventional vehicles.

**Key Responsibilities:**
• Design product to intended level of function, durability, and cost with focus on manufacturability for thermal management systems.
• Define the product and all its components with focus on function, durability, manufacturability, and cost.
• Develop thermal management modules (TMM) for battery electric and conventional vehicle.
• Design and develop TMM to regulate the battery temperature, cabin temperature, power electronics temperature based on ambient condition and different mode required to increase the overall efficiency of the vehicle using CREO.
• Lead mechanical design and packaging of components of Integrated coolant system (ICS), Integrated refrigerant system (IRS) to meet system and vehicle requirements while optimizing for efficiency, cost, weight, manufacturability, and serviceability.
• Develop component and system level requirement based on vehicle-level requirements and customer experience to create customer specifications.
• Develop wiring harness to meet electrical and system requirements of thermal management modules (TMM).
• Manage releasing of the CAD models, drawings, and ECR for production using Product Lifecycle Management tool Integrity and SAP.
• Conduct and coordinate tolerance stack-ups and basic engineering calculations.
• Serve as primary project technical contact to manufacturing, supplier quality, purchasing, and prototype shops.

**Requirements:**
• Bachelor's degree or foreign equivalent in Mechanical Engineering or a related field plus two years of experience in the position offered or a related position.
• Two years of experience must include Geometric Dimensioning and Tolerancing (GD&T); Testing, analysis, and design verification plan and report (DVP&R) process; Design failure mode and effect analysis (D-FMEA); CAD software; CREO, CATIA V5, NX, SolidWorks, and Ansys; Advanced Spring Design; Wiring harness design; Actuator Design and testing; and Durability testing.
• Travel required up to 20% to various and unanticipated Schaeffler locations and client sites, domestic and international.
• Telecommuting permitted two days per week.

**Estimated Salary:** $80,000 - $110,000 per year, depending on experience.

This is an exciting opportunity to join a leading company in the automotive industry and work on cutting-edge projects. If you have a strong background in mechanical engineering and design, we encourage you to apply.



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