Mechanical Integrity Specialist
20 hours ago
About Us
At ZEON Chemicals Inc, we are committed to innovation and excellence in the development and supply of innovative polymers. Our team is dedicated to providing superior elastomers, polymers, and specialty chemicals for various applications worldwide.
About the Role
We are seeking a skilled Mechanical Integrity Specialist to join our team. As a key member of our mechanical engineering team, you will be responsible for implementing and managing the Predictive Maintenance (PdM) Program to support our Kentucky manufacturing plant. You will also serve as the subject matter expert for the Mechanical Integrity Program across all US sites.
Duties and Responsibilities
- Implement and manage a Predictive Maintenance program, including vibration analysis, infrared, ultrasonic, and oil analysis.
- Manage the existing Mechanical Integrity program, working with maintenance leaders at all sites to ensure 100% compliance.
- Coordinate audits at all sites and manage the corporate risk insurance program.
- Evaluate MI reports, Fitness for Service, and repair plans as necessary.
- Maintain a long-term Equipment Asset replacement plan and ensure budget inclusion of major equipment in the MI program.
- Review and monitor rotating equipment conditions, utilizing critical operating process data to evaluate equipment health.
- Manage ZCLP PdM and MI databases.
- Perform analysis of equipment histories, maintenance costs, and system failures; develop a refined asset management strategy.
- Drive the Site Bad Actor Program and Metrics.
- Provide relevant vibration, oil analysis, and other PdM data history to support root cause analysis efforts.
- Manage 3rd-party MI inspection services contractors.
- Support the Design for Reliability, Maintainability, and Inspectability for new equipment-related projects and equipment designs.
- Ensure all technical documents and supporting drawings, OEM manuals, and other support documents are presented at the commissioning of the equipment.
- Act as a resource in identification and correction of potential equipment problems.
- Recommend and monitor continuous remote monitoring systems and applications.
- Facilitate equipment root cause failure analysis/proactive FMECA (RCM).
- Recommend and implement PM optimization.
- Lead Site Spare Parts Strategy based on Equipment Criticalities, lead times, benefit/cost vs. risk analyses.
- Integrate use of Reliability Analytics and Modeling to analyze trends, build models, and make projections for probability of failure and Mechanical Availability.
Requirements
- Bachelor of Science Degree in Mechanical Engineering.
- Minimum of 10 years' relevant experience in predictive maintenance of rotating equipment with data analysis and database management in a chemical/petrochemical facility.
- Minimum of 10 years' relevant experience in evaluating tank, piping, and heat exchanger condition in accordance with ASME, API, or STI standards.
- Excellent communication skills, both written and oral.
- Self-motivated, well-organized, and possess strong interpersonal skills.
- Willingness to perform 'hands-on' field work, including testing and troubleshooting.
- Knowledgeable with respect to Microsoft Outlook, Excel, and PowerPoint software programs.
- Must have excellent time management skills and be able to multi-task effectively.
- Ability to travel (< 5%).
- Knowledge of MI section of PSM Compliance.
Preferred Qualifications
- Certifications or minimum of 5 years' relevant experience in Vibration Analysis, oil analysis, thermography, and ultrasound analysis.
- Proficiency in SAP CMMS preferred.
Estimated Salary: $120,000 - $150,000 per year
Benefits
ZEON Chemicals Inc offers a highly competitive salary and benefits package, including growth opportunities and a comprehensive compensation plan.
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