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Maintenance Planner, Aggregates
4 weeks ago
As a Maintenance Planner for Aggregates, you will play a crucial role in improving the efficiency and productivity of maintenance personnel and third-party maintenance services. Your primary responsibility will be to define operational steps, manpower, spares, and other resources necessary to achieve efficient and safe maintenance in line with technical standards. You will also be responsible for following up and optimizing all preventive and corrective maintenance tasks, as well as managing and improving the use of planning and scheduling tools, procedures, and methodologies for daily maintenance and major outages.
Key Responsibilities
- Visible leader and unwavering support for Safety, Health, and Environmental principles at the plant, including policies and procedures
- Achieve the set targets for equipment availability/reliability at the lowest optimum and sustainable maintenance cost, in collaboration with all involved departments or sub-departments, following the maintenance guidelines
- Plan, review, and optimize in SAP PM and DMS all the PM01 corrective and PM02 preventive routines establishing tasks, frequencies, workload balancing. Optimize and distribute the workload in a 48-week span
- Consolidate the detail of major repairs; create the SOPs for critical and recurrent jobs
- Prioritize and generate preventive and corrective maintenance orders based on the results found during plant inspections
- Prioritize with other departments preventive and corrective maintenance orders in order to guarantee effective WO backlog management
- Revise notifications, balance weekly workload, identify needs of third-party services. Track the purchase requests, services, and cost of major shutdown/repairs and ensures their on-time arrival
- Participate in the creation of preventative maintenance routines (PMRs) and bills of materials (BOMs) for new equipment
- Maintain and update information and data in SAP, specific on SOPs, BOMs, and Equipment Master Data
- Generate and follow up purchase requests for materials, spare, and wear parts, ensuring just-in-time delivery
- Active coordination with local maintenance and procurement to ensure that all the necessary materials are available for the planned operations and meet the required quantity and quality
- The Planner(s) will work closely with the equipment suppliers and plant staff (warehouse, procurement, production) to ensure successful operation of the plant
- Lead and promote procurement department collaboration on: material creation, definition of MRP settings, and critical spare parts list
- Review future planned work, check future parts requests, and expedite as necessary regarding parts shortages, and communicate any adjustments due to shortage of parts
- Participate in business planning process (budgeting, CAPEX, etc.)
- Routinely walk the plant to inspect mechanical equipment and parts and systems in need of repair or replacement
- Manage the consolidation and communication of the weekly maintenance plan including Preventive, Corrective, and annual/idle time outage planning by leading shutdown planning
- Maintain and update the Maintenance Master Schedule according to plant requirements
- Main responsible/accountable of weekly planning/agreement meetings and daily hand-over meeting
- On occasion and as needed, supervise contractors and own maintenance team in the field
We are looking for a highly skilled and experienced Maintenance Planner to join our team. The ideal candidate will have a strong background in maintenance planning and a proven track record of improving maintenance efficiency and productivity. You will be responsible for developing and implementing maintenance plans, managing maintenance resources, and ensuring that all maintenance activities are carried out safely and efficiently.
Requirements
- 7 years of experience dealing with maintenance or production
- Experience in heavy industry experience preferred. Mechanical or electrical maintenance experience (preferable in heavy industry)
- 2 years of experience with definition and implementation of preventive maintenance programs and routines
- Experience applying FMEA techniques and knowledge of basic problem-solving tools
At Holcim, we are committed to building sustainable solutions for people and our planet. We are a leading global company in the building materials industry, with a strong presence in over 70 countries. Our mission is to provide innovative and sustainable building solutions that meet the needs of our customers and contribute to a better future for all. We are proud to be a part of the Holcim family and look forward to welcoming you to our team.
