Senior Staff Engineer, Product Reliability Expert

3 weeks ago


Waukesha, Wisconsin, United States Generac Power Systems Full time

Transforming Energy Innovation at Generac Power Systems

We are seeking an experienced Reliability Engineer to join our team at Generac Power Systems, a leading energy technology company committed to powering a smarter world. This role will play a critical part in shaping the future of our Energy Technology products, focusing on roof top module level power electronics (MLPE) products and their interactions with energy storage devices.

Key Responsibilities:

  • Drive engineering teams to meet Generac's high product performance and reliability standards through Design for Reliability (DfR) reviews, suggestions, and guidance.
  • Develop design verification and validation plans and reports (DVP&Rs) for reliability assessment of Generac Clean Energy products at component and/or system level.
  • Gain a deep understanding of the operating environment and performance requirements for our Clean Energy products.
  • Create detailed procedures and reports documenting all findings and conclusions.
  • Provide input during Risk Assessments, FMEA/DFMEAs, and Design Reviews.
  • Ensure that test plans address requirements in all applicable standards (IEC, IEEE, etc.).
  • Assist test development teams with test setups and work with product development teams to ensure functionality coverage during testing and its monitoring.
  • Support root cause analysis and resolution of issues found during reliability tests.
  • Monitor and determine the status of reliability demonstration tests and report out to leadership.
  • Manage third-party resources (external labs, consultants, etc.) to fulfill delegated work packages, including statement of work development, scope management, commercial agreements, and engineering reports.
  • Support product development plans (schedule, product cost, meeting design inputs).
  • Mentor and teach less experienced engineers.

Requirements:

  • Bachelor of Science Degree in Reliability Engineering, Electrical Engineering, or related discipline.
  • 8+ years of relevant work experience aligned with the essential duties and responsibilities listed above.

Preferred Skills:

  • Master's degree in Electronics or related discipline.
  • Experience developing and/or validating power electronic products.
  • Experience with renewable energy products.

Knowledge, Skills, & Abilities:

  • Knowledge and experience testing complex electronic modules.
  • Experience with reliability failure modes of technologies involving power electronics and failure mechanisms with respect to reliability.
  • Very good understanding of relevant test standards (IEEE, JEDEC, IEC, etc.).
  • Ability to apply engineering knowledge and experience to improve products, services, and processes.
  • Ability to solve complex engineering problems.
  • Statistical analysis knowledge to assess reliability risk based on design and application.
  • Excellent oral and written communication.
  • Strong decision-making skills.

Physical Demands: While performing the duties of this job, the employee is regularly required to talk and hear; and use hands to manipulate objects or controls. The employee is regularly required to stand and walk. On occasion, the incumbent may be required to stoop, bend, or reach above the shoulders. The employee must occasionally lift up to 25 pounds. Specific conditions of this job are typical of frequent and continuous computer-based work requiring periods of sitting, close vision, and ability to adjust focus. Occasional travel.

Generac Power Systems is an equal opportunity employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability status, protected veteran status, or any other characteristic protected by law.

We are committed to creating an inclusive workplace where our employees can thrive and grow. Our employees are valued as an integral part of our global team, and we encourage innovation and collaboration. Generac Power Systems provides individuals the opportunity to work in a fast-paced agile work environment where their work makes a difference in people's lives and their own.



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