Maintenance Manager
2 days ago
Position Overview: The Plant Maintenance Manager coordinates major maintenance initiatives such as: planning, directing and controlling the efforts of the Maintenance Department to maintain plant equipment and facilities in a safe and efficient manner commensurate with good engineering practices.Key Responsibilities:- Accountable for maintenance of production equipment and facilities.
- Develop, maintain and administer an organization qualified to maintain all equipment and facilities. - Develop and execute an effective predictive and preventive maintenance program to minimize unscheduled down time. - Maintain all operating equipment in satisfactory condition. - Schedule needed repair to have minimum interference. - Recommend modifications of existing equipment and facilities and the possible replacement of existing equipment which will improve operations and reduce maintenance costs. - Responsible for the efficient maintenance of all plant transportation equipment. - Responsible for maintaining Maintenance tools and equipment. - Responsible for Plant building maintenance and repair. - Review and approve R and M requisitioning and invoicing. - Identify opportunities to eliminate cost and waste and enhance levels of efficiency through lean manufacturing principles - Develop an annual budget that will adequately provide for required Maintenance activities. - Review and report monthly on performance against budget. - Plan and provide for an adequate supply and ensure control over spare parts and maintenance supplies. - Responsible for employee development and safety. - Responsible for employee discipline.Job Requirements:- B.S. degree in Engineering (Mechanical, Industrial or Electrical preferred), and 8-10 years of experience in related field with background and experience in engineering and maintenance of equipment and facilities. - Demonstrated ability in planning and organizing, controlling, coordinating and directing a Maintenance Department. - At least 5 years of experience as maintenance manager in manufacturing and or food industry. - Strong organization and leadership skills. - Experience in the food industry is strongly preferred Knowledge of process-packaging-service equipment - Must possess a balance of the technical, human relations and conceptual skills required to achieve results through subordinate supervision. - Must be capable of evaluating and weighing alternatives, establishing relative priorities and formulating decisions that affect all phases of the operation. - Excellent communication skills and the ability to work well with others. - Computer skills, preferably Microsoft Office Suites and CMMS software. - Understand equipment repair manuals, federal, state and local codes and regulations. - Ability to produce understandable and accurate reports and records. - Must have a current driver's license and good driving record. - Must have record of positive work performance and safety record. - Ability to perform work independently.- History of being dependable and reliable with good organizational skills. - Must be willing to work extended hours when needed. - Ability to follow written or spoken work instructions.Other Duties:- Communicates directly with the operations department to coordinate maintenance and repair work in process areas.- Communicates directly with QA department to ensure effective participation by the maintenance technicians in the implementation of QA policies and procedures.- Assists with planning and implementing plant improvements and expansions.- Conducts employee performance reviews based on job descriptions to determine competency, knowledge, and contribution of maintenance technicians.- Develop, maintains and updates operating and training manuals for the maintenance department.- Ensures that all maintenance technicians are trained on the most updated version of the operating procedures.- Reviews the operation of plant equipment and systems constantly, to minimize unplanned downtime, anticipate solve problems in a timely manner, and to identify opportunities for improvement.- Maintains and repairs maintenance shop equipment.- Establishes and maintains a computerized maintenance management system (CMMS) for tracking work orders, spare parts, and maintenance history of plant equipment.- Prepares reports, analyzes data, and makes recommendations for improving plant operations and solving maintenance-related problems.- Ensures that maintenance technicians are adequately trained, equipped, and motivated so that the maintenance program can be accomplished in a safe, timely, and cost-effective manner.- Communicates regularly with all maintenance technicians, both individually and as a group, to ensure good two-way communication concerning maintenance issues.- Assists with hiring of maintenance personnel.- Initiates and carries out projects that improve efficiency and/or reduce operating costs.- Tracks, analyzes and improves key maintenance parameters such as asset utilization, maintenance cost, PM compliance, schedule compliance, etc.- Maintains safety, health, and environmental policies and procedures.- Ensures city, county, state, and federal regulations relating to the maintenance department are always met.- Directs, maintains, and enforces the safety program for the maintenance department; reviews safety records to uphold standards of maximum safety for all maintenance technicians.- Initiates, implements, and manages the plant maintenance program based on best practices in the food industry, with an emphasis on planning/scheduling and preventive/predictive maintenance.
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