Quality Engineer

1 week ago

Machesney Park, United States IMI Precision Engineering Full time
IMI plc

We are a global specialist engineering company that creates breakthrough solutions. We are curious and like to solve problems, partnering with our customers to solve the demands of today and prepare for the challenges of tomorrow. We embrace innovation and care about outcomes that are good for business, everyday life and making a better world - creating lasting impact for everyone.

We design, build and service highly engineered products in fluid and motion control applications. We focus on five market sectors: Industrial Automation, Process Automation, Climate Control, Life Science and Fluid Control, and Transport.

Our partnership approach breaks through problems and reduces complexity. We don't invent in isolation - we collaborate with our customers. We listen closely and we think differently, creating space for diverse minds to innovate. We are working together to make businesses safer, more sustainable and more productive.

Role Overview:

The Quality Engineer will utilize advanced, analytical tools and techniques to define, quantify, and improve product and process quality in a machine shop and assembly setting. Apply engineering / technical skills and statistical techniques to make recommendations and carry out quality improvements. Support manufacturing and new product development efforts. The focus of this position will be on continual improvement of existing processes and supporting the efforts of the development and process validation of new processes using lean manufacturing practices.

Work Environment: Rockford, IL; Onsite

Key Responsibilities:
  • Primary responsibility is to assist in the management of the quality management system. This includes quality system requirements including test and inspection plans and product reliability, supplier quality program, risk management and to ensure compliance to ISO 9001:2008.
  • Reviews quality standards, tolerances, and engineering changes.
  • Investigate, establish, and implement requirements for inspection and testing methods, techniques, equipment, and facilities.
  • Monitors quality feedback data to identify opportunities for process improvements and participates in the improvement efforts.
  • Assist internal audit program and conduct internal audits as needed.
  • Investigate and recommend alternatives to product designs and manufacturing methods.
  • Performs inspections and sets quality assurance testing models for analysis of raw materials, materials in process, and finished products.
  • Participate as a member of product planning and product implementation team.
  • Participant and/or champion for Corrective Action and Preventative Action (CAPA) process.
  • Work directly with customers to resolve quality issues.
  • Works with manufacturing and engineering functions.
  • Drive visual management into all aspects of the manufacturing environment
  • Establish new processes to eliminate waste and streamline flow and processes using lean methodologies
  • Optimize manufacturing processes to attain product quality, efficiency, and process repeatability.
  • Develop lean manufacturing metrics.
  • Share and standardize best practices and processes.
  • Develop and administer standard work practices/employee training.
  • Other duties and projects as assigned
  • Define and implement the next iteration of Internet-connected consumer electronics with sensors, actuators (Internet of Things)
  • Responsible for the designing, developing, analyzing and testing of actuators, motors, power electronics
  • Lead analysis of vehicle loading paths in the chassis, body and powertrain subsystems
  • Identify the impact of powertrain and chassis control calibrations on overall loading levels
  • Identify key parameters in calibration settings that impact loading characteristics
  • Lead the development/application of diagnostic tools to troubleshoot durability issues resulting
  • Design, fabricate, and validate electromechanical prototypes
  • Support hardware development and testing of devices
  • Mechanical design for electronics packaging
  • Optimize and refine systems for quality and manufacturability
  • Establish and execute Design Verification test plans for embedded control software
  • Manage the organized release of official control software versions to meet program content and timing requirements
  • Work with Body Exterior engineers to identify and develop new hardware concepts and control strategies to support feature development
  • Carry out to completion specific projects assigned by the Project or Department Manager
  • Design a low-cost Automation System using microcontroller/PLC and Open-source Programming
  • Study the Image Stitching Software Techniques and implement in Inspection System design
  • Responsible for design of electrical circuits conducting electrical circuit simulations and electromagnetic simulations
  • Define electrical requirements and select appropriate technology for electrical devices
  • Work with electrical distribution team to optimize integration
  • Work with controls team to ensure device and system controllability and appropriate failure mode effects management
Critical Competencies for Success:

Qualifications
  • Education and Experience
  • Bachelor's degree in mechanical engineering (preferred), science related technical degree, CQE certificate, or have demonstrated equivalent expertise through experience.
  • Knowledge of ISO 9001:2015 requirements and proficiency with other industry standard quality techniques such as root cause analysis, 8D reporting, and the AIAG core tools including but not limited to PPAP, PFMEA, Control Plans and MSA, and APQP requirements.
  • Experience in Test & Evaluation, DVP creation and coordination, Laboratory Environment is desirable
  • 3-5 years of experience in a manufacturing environment
  • CMM Programming and operation desirable for Zeiss Dura Max with Calypso software
Skills and Competencies
  • Working knowledge of pneumatics and electronics and laboratory equipment including pressurized air sources and delivery systems, pressure and flow measurement equipment and electronic measuring devices. Working knowledge of measurement tools including micrometers, calipers, digital readout devices and multi-meters. Working knowledge of shop equipment including lathes, mills and hand tools.
  • Knowledge of basic statistics, reliability analysis, and design of experiments is desirable.
  • Positively communicate with customers internally and externally to address their needs promptly and follow through on commitments.
  • Experience with Lean manufacturing and problem-solving tools (5S, Kaizen, Value Stream Mapping) preferred.
  • Demonstrated attention to detail.
  • Effective written and oral communication skills relative to quality, technical and manufacturing issues.
  • Ability to understand complex situations, collect data, establish facts and draw valid conclusions.
  • Advanced knowledge of the use of various hand-held and computer coordinate measuring devices.
  • Ability to write technical reports, business correspondence, and procedures.
  • Ability to effectively present information and respond to questions from subordinates, peers, managers, and customers.
Computers and Technology
  • Knowledge of MS Office Suite (Word, Excel, Access, PowerPoint and Outlook) and software products such as Minitab and the ability to use them effectively for report generation. Microsoft Visio and MOAE report generation a plus.
  • Ability to use industry standard personal computers (PCs) and PC applications including Excel, Power Point and Word.
  • Must be able to perform effective searches on the internet for procurement of test fixture supplies.
  • Knowledge of DAQ Data Collection system is highly desirable.
  • Knowledge of electrical theory and applications.
  • Ability to understand and use ERP systems
Certificates and Licenses
  • CQE certification through ASQ a plus.
  • Lean Six Sigma Black Belt a plus
What IMI Can Offer You

At IMI, one of our top priorities is to create an inclusive culture of health. We strive to remove barriers to care (whether that be physical or financial) and in doing so, we offer choice for all your health and wellbeing needs.

See below for a general overview of our amazing perks and benefits:
  • Multiple health plans to choose from: HMO, PPO, and High Deductible Health Plans with a low-cost share
  • Best-in-class 401K plan with zero vesting and up to 6% contribution matching
  • 14-week maternity leave at full pay following one year of service (Adoption benefits are equivalent)
  • 4-week paternity leave at full pay following one year of service (Adoption benefits are equivalent)
  • Employee Resource Groups that offer community and support, like our Pride Network and Network of Women groups
  • PTO, encompassing inclusive holidays
  • Career Development opportunities (IMI's 'Catalyst' Program)
  • Employer contribution for Health Savings Account, and in many cases free virtual telemedicine, and teletherapy.
  • Mental Health and wellness programs to support you and your family
  • Full suite of voluntary benefits to tap into, including but not limited to: Critical illness insurance, hospital indemnity, legal insurance, identity theft protection, and pet insurance or home & auto insurance through our discount advantage platform
  • Short & long-term disability as well as basic life insurance at 2x your basic salary at no cost to the employee
  • Free financial advisors, webinars, and classes through Charles Schwab
  • Annual Employee Stock Purchase Plan with option to purchase IMI shares at a reduced employee only price - no opportunity to lose, only to profit or refund your investment 100%

**Benefits plans change year over year, but we have guiding principles in place to ensure our employees have the tools and resources available to stay connected and up to date**

Health & Safety

The physical demands described within the Key Duties & Responsibilities section of this job description are required to perform the essential functions of this position. Reasonable accommodations may be made for individuals with disabilities. Please contact your local HR representative to discuss the specific Work Conditions and Physical Requirements of this role.

Health, Safety, and Environmental Duties - At IMI we are all personally committed to protecting our people, minimizing our impact to the environment, the communities we operate in and our company. All members of our workforce have the duty to ensure the health, safety and welfare of themselves, others, and the environment. Every employee is expected to follow all HSE operating procedures, also to challenge any observed behaviors or unsafe acts.

Code of Ethics

IMI requires the highest standard of ethics in all business dealings, particularly with customers, suppliers, advisors, employees, and the authorities. In accordance with the IMI Way: Our Code of Responsible Business.

Changes to This Job Description

IMI may amend this job description in whole or part at any time.

IMI is an equal opportunity employer. Qualified applicants will be considered without regard to age, race, creed, color, national origin, ancestry, marital status, affectional or sexual orientation, gender identity or expression, disability, nationality, sex, or veteran status.

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