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Reliability Engineer

4 months ago

Costa Mesa, United States Anduril Industries Full time

Anduril’s Reliability Engineering organization is seeking a Reliability Engineer to join our team supporting classified projects. The Reliability Engineering team works with our broader Engineering team to ensure our products operate and meet all mission performance, environmental conditions, and customer requirements. We develop cutting-edge Reliability processes and methods to secure scalable, long-term business success.

As a Reliability Engineer at Anduril, you will work within the organization to support product development, define and execute processes for continuous improvement and risk buy down, and lead root cause + corrective action efforts throughout the new product development life cycle to ensure a smooth hand off to production. You will then support field performance monitoring, and track trends/lessons learned to recommend improvements to upstream teams. The right person for this role has knowledge of design, development, test, analysis, manufacturing, operations, asset tracking and maintenance, and continuous improvement. If you are someone who has hands-on experience throughout the entire new product development life cycle from concept to customer delivery, loves to build world-class Reliability processes, work with many multi disciplinary teams, and be accountable for results, then this role is for you.

WHAT YOU'LL DO Design & Development:

Support Design & Development Engineers in requirements documentation, redundancy evaluation, and proactive design reliability liaising to ensure compliance against Anduril’s design standards.

Support and review system block diagrams, interface control documents, and fluid and electrical schematics for compliance, redundancy, and accuracy against requirements and concept of operations.

Draft and lead the functional hazard assessment [FHA] for your assigned product.

Support Design & Development Engineers as a critical partner to identify risk as early as possible through tools such as Failure Modes and Effects Analysis, Physics of Failure Methodologies, and Analysis + Test Data Reviews in R&D, then coordinate mitigation action plans to proactively lead the Design Reliability Effort for your assigned product or product area.

Support the Design Requirements Process as a Subject Matter Expert to ensure teams adhere to our Hardware Design Best Practices, and Analysis best practices.

Support Development Milestone Reviews such as Drawing Reviews, PDR, CDR, QDR, and support the production hand off process with Quality Engineering.

Qualification:

Lead, Draft, and tailor R&D Test and Qualification Test top level campaign plans with support from the Chief Architect, Product Manager, and Design and Test Engineer(s).

Lead and manage the Qualification & Traceability matrix alongside Requirements and FMEA documentation.

Lead and drive root cause analysis and corrective action for issues found during R&D and Qualification testing alongside the Development, Quality and Test Engineering Teams.

Reliability Predictive Analysis:

Lead FMECA (Failure Mode and Effects Criticality Analysis) evaluations and calculations, as well as updated RPN scoring post mitigation for the FMEA to support predictive analysis.

Perform predictive reliability analysis to calculate probability of loss of control, loss of asset, and MTBF utilizing Anduril requirements, specifications, and COTS specifications alongside the FMEA and FMECA.

Perform Weibull analysis utilizing test data from the Qualification campaign to general Reliability Performance Reports for the customer.

End to End Support, Continuous Improvement, and Performance Monitoring:

Lead product End-To-End Plans from component receiving through field deployment. Liaison with Quality Engineering and Manufacturing Engineering to ensure all inspection and acceptance test gates and requirements are in place and documented into a clear process.

Develop, Draft, and Implement Reliability Processes for the business to improve and streamline our Design, Manufacturing, and Deployment Operations efforts for rapid development.

Host regular metrics reviews to highlight key problem areas for deployed products utilizing Anduril data. Plot aggregate data and review change trends, performance trends, and issue landscape. Support operational functional data log reviews for performance characterization to generate family data insights. Propose and coordinate corrective actions to closure to improve data performance trends. Act as the lead liaison to close all communication feedback loops between the Deployment Operations Team and the Development Engineering Teams for corrective action.

Host regular risk and mitigation corrective action reviews to ensure progress and lessons learned are communicated with all stakeholders, and that all actions have been implemented in a timely manner to ensure risk landscape is under control.

REQUIRED QUALIFICATIONS

Minimum of 5-8 years Industry Experience as a Reliability Engineer, Design Engineer, or Test Engineer

B.S. Degree in Engineering

Experience working on Advanced Hardware Systems and Electrical Systems

Experience with Aircraft Reliability Engineering

Experience setting up the Reliability Engineering initial framework for a product -front end Design Reliability Experience.

Top Secret Clearance

PREFERRED QUALIFICATIONS

Experience with root cause analysis Methodologies, corrective action management, and risk management

Experience or familiarity with MIL-STD-810, MIL-HDBK-217, and MIL-STD-461, MIL-STD-516C, and DOD RAM Guide

M.S. Degree in Mechanical Engineering, Aerospace Engineering, or Systems Engineering

Experience with Analysis tools such as FEA, CFD, GFSSP

Experience with Reliability modeling, predictive analysis, and Weibull analysis

Experience with SQL, Polarion, Cameo, Relyence, Teamcenter, JIRA software suites

Experience with risk management, change control/change management reviews, and software/firmware HITL/SITL

Modeling/CAD Experience or Familiarity

Test Plan Development, fixture design, test set-up, and hands on test execution experience

HALT (Highly Accelerated Life Testing), HASS (Highly Accelerated Stress Screening), Environmental Testing, and/or Mechanical Loads Testing Experience, environmental test experience, and functional test experience.

Aircraft, Spacecraft, or UAV Operations Experience

Technical writing experience developing standards, specifications, user guides, and policies

Requirements drafting experience for Software & Hardware

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