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Senior Process Engineer
3 months ago
Senior Process Engineer
Long-term contract role
Weirton, WV
As a Senior Process Engineer, you will run trials, analyze data, and identify key process inputs to analytically develop new processes and scale our production. You will also contribute heavily to the automation of quality and verification standards. Your background with process scale up and rapid troubleshooting will enable you to make large contributions in our fast-paced environment. No problem is too big or small for our team, which allows us to move quickly to develop our cutting-edge technology
What Youll Do:
- Partner closely with our Manufacturing Equipment Team to design, build, install, and run processes on first-of-kind manufacturing equipment.
- Prioritize safety while scaling initial process designs to full production volume.
- Establish metrics and use quality data to define good process windows.
- Demonstrate ownership and accountability in running process trials and making data-driven decisions to scale up and improve quality, in real time during production.
- Commission and own Client processes in a fast-paced manufacturing environment; including acceptance testing while taking into consideration tight timelines.
- Work with a diverse range of teams inside and outside the company to achieve major manufacturing milestones, such as launching revolutionary production methods and capabilities.
What Youll Bring:
- 2+ years of experience in a fast-paced manufacturing or production environment, ideally in NPI or scale–up
- Hands on experience with medium to large equipment and desire to roll up your sleeves and fill the gaps where necessary.
- Comfort using statistical methods for making process development decisions (Statistical Process Control / SPC) using JMP, Minitab or equivalent.
- Experience owning manufacturing processes and showing accountability for their quality, throughput, yield, and overall success.
- Experience with PFMEAs, factory acceptance testing, and process validation.
- Experience authoring process, safety, and quality documentation for best-in-class practices.
- Excellent communication and organizational skills
- Direct experience with roll-to-roll manufacturing, lamination, calendaring, adhesion, epoxy, plastic welding, powder handling or similar is relevant.
- Bachelors degree in chemical engineering, Materials Science, Mechanical Engineering, Manufacturing Engineering, or equivalent
