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Manufacturing Engineer

4 months ago

Belleville, United States Specialized Recruiting Group - Metro Detroit, Michigan Full time

General Responsibilities:

  • Lead the launch of new products in the manufacturing process.
  • Collaborate with Product Engineering to review component and end item prints for manufacturing feasibility.
  • Develop quotes and specifications for new equipment and tools; write Capital Budget Requests.
  • Redesign equipment and tooling to improve efficiency, lifespan, or reduce overall costs.
  • Conceptualize fixtures and tooling; work with designers and toolmakers for fabrication and tryout.
  • Oversee the layout of new cells or modification of existing cells for new product launches.
  • Develop and maintain Production Validation Plans, Flowcharts, PFMEAs, Control Plans, Process Sheets, and all documentation required for AIAG PPAP compliance.
  • Conduct Measurement System Analysis on new or changed equipment and ensure annual recertification as required.
  • Support troubleshooting, corrective action, and maintenance for equipment and fixtures during launch and daily operations.
  • Perform root cause analysis and implement corrective actions for internal and external customer concerns.
  • Ensure documentation complies with ISO/TS 16949 standards.
  • Apply Advanced Design of Experiments, Statistical Process Control, and Root Cause Analysis as needed.
  • Train and mentor hourly operators and new hires on process steps and operations.

Knowledge, Skills, and Abilities:

  • Preferred experience with Friction, GMAW, and MIAB welding processes.
  • Experience with Prop shafts and High-Speed balancing operations is a plus.
  • Proficiency in AutoCAD and Minitab (or other statistical software).
  • Demonstrated leadership in using the APQP process for successful launches, ensuring on-time delivery and customer satisfaction.
  • Utilize the Plan, Do, Check, Act disciplines for continuous improvement and meeting commitments.
  • Strong team-oriented leadership skills, working with Hourly Operators, Product Development, Maintenance, and Material Planning and Logistics to develop optimal and efficient process designs.
  • Proficiency in the 8D problem-solving approach for understanding root cause and implementing corrective actions.
  • Excellent technical and interpersonal skills for effective customer interaction.

Education:

  • Bachelor of Science in Engineering (Mechanical, Manufacturing, or Electrical preferred).