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Manufacturing Engineer

4 months ago


Sterling Heights, United States Insight Global Full time

Position: Manufacturing Engineer/Process Engineer

Openings: 5 total, breakdown below

  • 2 Gear Process Engineer
  • 1 Heat treat Process Engineer
  • 1 Assembly Process Engineer
  • 1 Machining Process Engineer

Duration: 2 year long term contract, renewed yearly + opportunity for longer & possibility for perm

Location: Sterling Axle Plant


Must Haves:

For All Roles:

  • Automotive Manufacturing Engineering experience as a Process Engineer (3+ years)
  • Experience w/automotive assembly or machining tooling, processes, and facilities
  • Experience in one of more of the following automotive systems: Gears, heat treat, assembly or machining
  • Lean Manufacturing and Six Sigma experience
  • 8D and 5Why corrective action and problem solving skills
  • Lean Tools – 5S, Kanban, Poka-yoke, and Value Stream Mapping
  • DMAIC and DMADV (DFSS) Project Methodology experience
  • TQM and Kaizen Methods
  • FMEA, PPAP, and DOEs experience
  • Strong computer skills (Excel, Power Point, etc.)


Specifically for Gears role:

  • Experience working with Gears Hypoid Bevel Gear Grinding and Lapping
  • Hypoid Bevel process understanding (blanking, grinding, lapping, honing, shotpeening)

Specifically for Heat treat role:

  • Heat treat experience working on furnaces
  • Metallurgical experience is preferred
  • Hardness testing experience is preferred


For Assembly:

  • Powertrain assembly experience,
  • Could also have Axle experience or Transmission experience


For Machining:

  • General Machining experience, preferably on CNC machines
  • Square parts or cube parts experience preferred



Position Duties:

  • Support Manufacturing Process Engineering activity for Final Assembly
  • Drive continuous improvement in safety, quality and productivity
  • Apply engineering principles and analytical techniques to establish and continuously improve manufacturing processes and products
  • Develop action plans as required to investigate and prioritize quality concerns and verify corrective actions on internal processes and supplier processes
  • Lead and conduct process audits to ensure process discipline is consistent with Vehicle Operations guidelines
  • Conduct job ergonomic evaluations and deliver corrective actions as required
  • Analyze vehicle inventory root causes; engage in mapping and corrective actions to reduce vehicle inventory
  • Create process and instruction sheets supporting quality methods and processes
  • Deliver capable processes and tools for Trim and Chassis Assembly operations
  • Lead role in resolving assembly related concerns. Lead variability reduction and lean manufacturing initiatives and best practices
  • Ensure compliance to Plant, Corporate, Governmental and Environmental standards
  • Support ISO 14001 compliance and support internal ISO auditing and compliance as required
  • Support continuous improvement in safety, quality and productivity in Chassis and/or Trim areas
  • Identify throughput constraints and drive root cause improvements