Chemical Process Engineer

1 month ago

Aurora, United States Spencer Ogden Full time

We are seeking an experienced Process Engineer to join our team at a downstream plant in eastern North Carolina. The candidate will be supporting a new unit/process for Anhydrous Hydrogen Fluoride (AHS) and optimizing the current structure.


Key Responsibilities:

  • Analyze and optimize chemical manufacturing processes to improve efficiency, reduce waste, and increase production capacity while maintaining safety and quality standards.
  • Design and implement process modifications and improvements, collaborating with maintenance, operations, and R&D teams to ensure successful execution.
  • Monitor key process parameters and equipment performance to identify areas of improvement and troubleshoot issues as they arise.
  • Develop and maintain process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), and other technical documentation for process improvements and projects.
  • Lead root cause analysis (RCA) and corrective action initiatives to resolve process-related issues and equipment failures.
  • Provide technical guidance to operators, maintenance teams, and other engineering personnel.
  • Ensure compliance with OSHA, EPA, and company standards.
  • Conduct risk assessments such as HAZOP studies to ensure process safety and mitigate operational risks.
  • Participate in scale-up activities for new products or processes, ensuring that plant capabilities align with production goals.
  • Assist with commissioning, start-up, and troubleshooting of new equipment or production lines.
  • Drive continuous improvement initiatives using methodologies like Lean Six Sigma or Kaizen.
  • Collaborate with project engineering teams to support capital projects and ensure alignment with process requirements.
  • Develop and implement training programs for operators on new processes and equipment.


Qualifications:

  • Bachelor’s degree in Chemical Engineering or a related engineering field.
  • 3+ years of experience in process engineering, preferably within a chemical or manufacturing environment.
  • Strong knowledge of chemical processes, including reaction kinetics, heat and mass transfer, and fluid dynamics.
  • Experience with process modeling and simulation software (e.g., Aspen, ChemCAD).
  • Proficiency in using engineering documentation tools for P&IDs, PFDs, and technical drawings.
  • Strong problem-solving and analytical skills, with experience in troubleshooting complex process issues.
  • Familiarity with regulatory requirements, including OSHA, EPA, and relevant industry standards.


Preferred Skills:

  • Hands-on experience with chemical manufacturing equipment, such as reactors, distillation columns, heat exchangers, and pumps.
  • Familiarity with plant safety systems and mechanical integrity programs.
  • Certifications in Six Sigma (Green Belt or higher) or Lean Manufacturing are advantageous.
  • Project management skills, including leading process improvement initiatives and capital projects.
  • Knowledge of environmental compliance and waste management in chemical processes.

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