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Lead Process Control Engineer
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Controls Engineer
3 months ago
Key Areas of Responsibility
- Equipment and Tooling Support: Reduce or eliminate equipment and tooling downtime or scrap using analytical methodologies.
- Controls Systems: Design, specify, program, simulate, test, and provide start-up assistance for control systems.
- Process Efficiency: Improve efficiencies via process changes and automation.
- Programming: Program automated equipment to meet production requirements.
- Electronic Controls Design: Design and quote electronic controls to aid production processes.
- Sourcing Controls Devices: Receive quotes and recommend sources for control devices.
- Process Controls Maintenance: Facilitate and maintain process control equipment.
- Plant and Process Improvements: Develop and design improvements in layout, equipment, process, and ergonomics.
- Process Control Identification: Identify key process controls and systems and provide resources to maintain them.
- Compliance: Ensure compliance with all applicable government safety and environmental standards.
- Maintenance Advisory: Advise maintenance technicians.
- Documentation: Document all activities as required.
- Emergency Procedures: Adhere to company guidelines for emergency evacuation to ensure employee safety.
- Additional Responsibilities: Perform any additional responsibilities as deemed necessary by management.
- Risk Reporting: Advise the Department Manager of situations that may pose significant risks.
- Nonconformance Prevention: Initiate actions to prevent nonconformance relating to products, processes, and systems.
- Problem Identification: Identify and record problems relating to products, processes, or systems.
- Solution Implementation: Recommend solutions through appropriate channels and verify their implementation.
- Processing Control: Control further processing and delivery of nonconforming products until deficiencies are corrected.
- Project RFQ Initiation: Initiate project RFQs with supporting documentation for approval.
- Vendor Negotiation: Quote and negotiate pricing and timing with vendors for equipment and tooling.
- Layout Approval: Sign off on "Approved" facility layouts if required.
- PLC Programming: Proven experience in PLC logic and programming with various PLCs including Allen Bradley, Modicon, GE Fanuc, Siemens, AutomationDirect, Mitsubishi, Omron, Aromat, Toshiba.
- HMI/SCADA Programming: Experience with software packages like Wonderware, Rockwell, Intellution, GE Cimplicity, Ci-Tech, Iconics, Siemens, US Data.
- Education and Experience: Minimum of 2-year college education and 1 year of related experience in controls and assembly operations, or an equivalent combination.
- Mechanical/Electrical Skills: Good mechanical and electrical skills.
- Leadership and Communication: Excellent leadership abilities, organizational skills, and communication skills.
- Analytical Skills: Strong analytical skills.
- Computer Proficiency: Advanced computer skills, including Microsoft Word and Excel.
- Panel Design and Blueprint Reading: Experience with panel design, layout, wiring schematics, and blueprint reading.
- Conveyor Systems and Barcode Readers: Experience with conveyor systems and barcode readers.
- Field Commissioning: Field commissioning experience.
- Industrial Controls: Experience with industrial controls like photoelectrics, motor control centers, variable frequency drives, Control Net, and Device Net I/O systems.
- Software Proficiency: Knowledge of RS View and Auto-CAD.
- Confidentiality: Ability to maintain confidential information.
- Orientation and Safety Training: Including hazardous communication.
- Departmental Training: Process engineering changes, program and process development, change control database, ARC Flash.
- Company Training: BOS Overview, IT, Outlook, Trans4M Overview, purchase requisitions, quality mission statement, expense reporting, travel management system.
- Work Environment: Normal amount of sitting and standing, average mobility in an office and plant environment, capable of conducting normal work on a computer.
- Risks: None associated with the job function.
- Travel: Approximately 20% travel required.
- Driver's License: Valid driver's license required.
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About Arch Staffing And Consulting:
Arch is a diverse and global staffing firm incorporated in 1993. We employ over 20,000 consultants in 72 offices worldwide, focusing on finding ideal jobs for candidates and helping clients find ideal candidates across various industries. Our team has over 100 years of combined experience, building a culture that attracts and retains the best talent in the industry. At Arch Staffing, placement is just the beginning of the process.
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