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3 months ago
I. I. General Summary: To plan, develop, implement quality systems to ensure plant parts meet or exceed customer expectations. Responsible for investigating, analyzing, containing, and correcting quality problems related to final customer products. This position may also perform audits and implement new strategies to improve the condition of plant quality. I I. Essential Job Functions: A. Serve as liaison between plant and its customers/suppliers providing quality related technical assistance in the investigation, containment, and resolution of quality problems. B. Coordinate each phase of the quality control/assurance activities of new and existing projects to ensure product quality, schedules, and time frames meet customer requirements.
- Collect information and research data related to quality standard requirements to comply with customer requirements.
- Analyze and provide input regarding quality of raw materials, purchased parts, and other items required to manufacture automotive seat parts and components or power devices.
- Review material lists of conformances to company standard practices in regard to parts and materials used.
- Analyze processes for improvements, failure modes, stability, and capability.
- Coordinate process change requests and Engineering Change Instruction ( E C I) implementation related to quality assurance activities including preparing supporting documentation, change point tracking, communications, sample part reviews, and scheduling trial parts.
- Ensure that any new inspection equipment for the product/process is approved and maintained in the calibration system.
- High school diploma, G E D, or equivalent required.
- Bachelor's degree in Engineering, or related field required; or an equivalent combination of education and experience.
- Additional trade education and Quality certifications are preferred.
- Entry to four (4) years of Quality Control experience.
- Quality Control program launch experience for new programs preferred.
- Experience with manufacturing processes, tooling, quality control methods, and statistical process control ( S P C).
- Experience with Toyota launch systems and requirements preferred.
- Welding experience for arc and projection welding is a plus.
- Injection Plastics and Stamping process experience are a plus.
- Experience with measurements skill and knowledge or various measuring equipment is a plus.
- Previous exposure to a multicultural office environment preferred.
- Working knowledge of quality audit techniques.
- Must be trusted with confidential data.
- Basic shop math ability required (i.e., addition, subtraction, multiplication, division).
- Understanding of conceptual math (i.e., basic geometry, charts and graphs) required.
- General understanding and working knowledge of product design specifications functions and quality standards of finished product as well as parts/materials used.
- Thorough understanding and working knowledge of automotive plants and processes, company products, trade terminology, quality management and control systems and techniques, manufacturing processes, tooling and equipment, and machine operation.
- Ability to read, interpret, and understand engineering documents such as automotive drawings (component, assembly, and equipment), technical standards, design specifications, general tolerances, critical characteristics, Geometric Dimensioning and Tolerancing ( G D& T), Engineering Change Instructions ( E C I), Prototype Parts Requests ( P P R), and color instructions.
- General understanding of the Toyota Supplier Quality Assurance Manual ( S Q A M) and Toyota Production System ( T P S) is preferred.
- Good understanding of seat and welding are a plus.
- Good presentation skills.
- Effective time management skills.
- Ability to work in a team environment.
- Strong organization and planning skills.
- Excellent critical thinking skills required.
- Good assertiveness and negotiation skills.
- Ability to understand inspection standards.
- Hands-on, self-starter with a strong work ethic.
- Active listener with effective communication skills.
- Ability to compile effective and concise visual reports.
- Ability to perform responsibilities with minimal supervision.
- Ability to work in a fast-paced, multicultural work environment.
- Ability to maintain records and files and prepare recaps and reports.
- Ability to maintain on call flexibility to control abnormal conditions.
- Ability to be flexible in a constantly changing production environment.
- Ability to communicate and work well with all levels of the organization.
- Ability to create excellent working relationships with internal and external customers.
- Must be able to work a fixed or rotating shift schedule, including daily or weekend overtime.
- Ability to multitask and facilitate effective problem solving and resolution.
- Strong verbal and written communication skills in English.
- Japanese is a plus.
- Solid working knowledge and experience with Microsoft Office and other computer-based applications (e.g., M S Word, M S Excel, M S Power Point, Outlook, Internet, Newton, N E C, etc.).
- Auto C A D experience is desirable.